Take extra precautions when welding galvanized reinforcement. Make good the regions
of damage to the coating.
Discussions
It has been established by researchers here and overseas that the galvanizing
of reinforcement can greatly improve its resistance to corrosion in concrete.
It is not realistic to make generalised quantitative assessments of expected
increases in the lives of structures, which would result from galvanizing,
because there are too many factors involved. However, there are numerous case
histories documented in the literature, which provide interesting and reliable
information.
Because of the complexities involved, the question whether or not to use galvanized
reinforcement in a particular structure has no simple or general answer. The
breakdown of concrete as an effective barrier against corrosion of reinforcement
is generally due to a combination of unfavourable factors.
There are certain situations in which the long-term durability of the structure
is clearly likely to be questioned and where galvanized reinforcement should
therefore receive special consideration.
The fact is that a good cover of impermeable concrete provides the best protection
for reinforcing steel. Wherever there are serious doubts that this will be
achieved and maintained for the design life of the structure, and then galvanizing
should be given serious consideration.
This is particularly so in aggressive exposure situations and high-risk structures,
and in prestige construction where a long maintenance-free service life is
required.
References
1. AS 3600 – 2001 Concrete structures
2. AS/NZS 4680 – 1999 Hot-dipped galvanized coatings on fabricated ferrous
articles
3. Galvanizers Association of Australia Standard Specification for Hot-Dip
Galvanized Coatings
4. Yeomans SR. ‘Performance of Black, Galvanized and Epoxy Coated Reinforced
Concrete’ Corrosion. 50(1), 1994, pp 72-81
5. Yeomans SR. ‘Corrosion of the Zinc Alloy Coating in Galvanized Reinforced
Concrete’ Corrosion/98 Paper No. 653, NACE, Houston, Texas 1998
6. AS/NZS 4671 – 2001 Steel reinforcing materials
7. Yeomans SR and Ellis DR. ‘Further Studies of the Bond Strengths and
Slop Characteristics of Galvanized and Epoxy Coated Steel Reinforcement in
Concrete’. ILZRO Project ZE-341. University of New south Wales. Canberra
ACT. Progress Report No 5., December 1992